
Aerospace Manufacturing Engineer
- Altham, Lancashire
- Permanent
- Full-time
- Lead customer / internal investigations using problem resolution tools and techniques
- Develop and optimize manufacturing processes for gas turbine engine components (e.g., compressors, turbines, combustion systems, casings).
- Work closely with design engineering to ensure manufacturability of new and existing products.
- Interpret complex technical drawings, CAD models, and specifications to create detailed work instructions and process plans.
- Specify, procure, and qualify tooling, fixtures, and equipment for machining, assembly, and testing operations.
- Lead root cause analysis and implement corrective actions for process non-conformances or production issues.
- Support first article inspections (FAI), process validation, and PPAP as per AS9100 and customer requirements.
- Collaborate with cross-functional teams including Quality, Design, Supply Chain, and Production to ensure smooth workflow and continuous improvement.
- Apply Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to reduce cost, improve yield, and optimize cycle time.
- Ensure all manufacturing processes comply with applicable aerospace standards (e.g., AS9100, NADCAP, FAA/EASA regulations).Provide engineering support as required to the team and customers
- Document, summarize, write reports, and disseminate information per requirements.
- Bachelor’s degree in Mechanical, Aerospace, Industrial Engineering, or related field.
- 3–7+ years of experience in a manufacturing engineering role within the aerospace industry, with a focus on gas turbine engines.
- Deep understanding of gas turbine engine architecture, manufacturing techniques (e.g., CNC machining, EDM, additive manufacturing, brazing, coatings), and material science (superalloys, titanium, composites).
- Proficiency with CAD/CAM software (e.g., Siemens NX, CATIA, Mastercam) and PLM systems.
- Familiarity with GD&T, DFMA, and statistical process control (SPC).
- Working knowledge of aerospace quality systems and standards (e.g., AS9100, NADCAP).
- Excellent problem-solving skills and attention to detail.
- Strong verbal and written communication abilities.
- Excellent analytical, organizational, and communication skills.
- Knowledge of manufacturing processes such as CNC machining, additive manufacturing, or composites.
- Experience with aerospace OEMs or Tier 1 suppliers (e.g., Rolls-Royce, GE Aviation, Pratt & Whitney, Safran).
- Green Belt or Black Belt certification in Six Sigma.
- Project management or team leadership experience.
- Familiarity with regulatory audits and certification processes.
- Knowledge of Lean Six Sigma methodologies (Green Belt or Black Belt preferred)
- Experience of structured problem-solving methodology: Lean / ACE, lead change/improvement activity / DMAIC / 6 Sigma etc.
- Previous knowledge of Integrated Bladed Rotors (IBR’s) or Bladed Disks (Blisks).
- Demonstrate a proven background to resolve problems of high complexity using structured techniques
- Previous experience in Aerospace
- Experience in relation to fitting, welding & machining is desirable
- Engineering background and technically able to identify and resolve problems
- The ability to read and interpret engineering drawings / CMM reports, and other engineering technical data is required
- Candidate should have a good familiarity with expectations associated with aerospace or other comprehensive quality assurance systems, including ISO9000 or AS9100
- IT literate Effective
- Ability and willingness to travel to supplier sites as required
- Full clean Driving License
- Effective time management
- Good Communication in English (oral & written) & Interpersonal skills
- Geographically flexible
- Organisational Agility
- Problem Solving and Logical Thinking ability
- Results driven
- Ability to work remotely or as part of a team (when required)
- Office and shop floor environments.
- May involve travel to suppliers, customers, or regulatory bodies.
- Adherence to safety and quality policies is mandatory.