
Senior Manufacturing Engineer
- Templecombe, Somerset
- Permanent
- Full-time
- Preparing all data for and running Production Readiness Reviews (PRRs) on behalf of industry.
- Identify opportunities for manufacturing equipment capital purchases with financial assessment (Cost-Benefit Analysis & ROI’s) completed in order to drive business competitiveness.
- Assessing the Manufacturing Readiness Level (MRL) of products by reviewing the product maturity with project teams to identify and minimise risks manufacturing risks.
- Is accountable for the definition, setup, preparation and optimisation of manufacturing processes and tooling for a defined area, or product line, i.e. defining and agreeing layout and infrastructure for a product line, or manufacturing area.
- Contributes to compliance of the production process with all Health, Safety and Environment (HSE) applicable regulations.
- Defines and optimises manufacturing documentation, tools, workflows for manufacturing and inspection based on the information supplied by upstream R&D engineering departments and guarantees the production data (ERP).
- Contributes to the technological innovation to reduce costs and workflows, whilst guaranteeing the feasibility and reproducibility of the process.
- Attending Material Review Boards (MRBs) and Configuration Control Boards (CCBs) on behalf of manufacturing. Actively managing failures and changes.
- Defining, managing, and setting up the entire manufacturing process from a high level set of design requirements
- Ensuring that product manufacturability is considered throughout the design lifecycle and that opportunities to reduce product and project cost are identified, reported, and realised wherever possible
- Leading product DFM/A (design for manufacture/assembly) reviews
- Leading product and process FMEA (failure modes effects analysis) reviews
- Actively managing and driving design change to improve manufacturability
- Mentoring junior members of the team and other engineering disciplines in DFM/A and lean manufacturing techniques to drive progress and instil industry best practice
- Liaising with designers, researchers, engineering and industry consultants to ensure that latest industry and equipment advances are identified to provide new and innovative solutions for current and future products
- Defining and implementing manufacturing and process controls in a production environment to ensure that high level design requirements are achieved
- Driving the assembly and proving of initial development and pre-production units to ensure that design and manufacturing lessons learnt are gathered and built into the final product solution
- Designing the layout of the manufacturing facility including the identification of new capital equipment and tooling requirements
- Defining and setting up new manufacturing lines using lean principles such as 5S, Kanban, SMED, 6 sigma, VSM (value stream mapping)
- Significant Engineering experience within a low to medium volume, light mechanical / electro-mechanical production environment.
- Awareness and use of continuous improvement techniques and implementation of lean manufacturing
- Experience of manufacturing systems, including routings, BOM`s, Concessions, Change Requests etc.
- Broad process knowledge including machining, assembly (both mechanical and electronic) and test
- The holder of the role is also expected to have the ability to communicate clearly and freely as well as to have the ability to produce high standard documentation for project and external use.
- Must be able to manage your own time with respect to customer needs and demands
- 4 day working week
- Annual performance bonus 8-10%=
- 28 days annual leave (Plus Bank Holidays)
- Pension contributions up to 7%
- Healthcare Cash Plan
- Life insurance
- Stock options (SharingThales) every 2 years
- Enhanced maternity and parental leave.
- Generous training budget and allowance to attend conferences/workshops.
- Gym and well-being memberships, Cycle to Work
- Discounts on major retail outlets
- 24/7 Employee Assistance Program and access to mental wellbeing app