Lead Engineer - HV System Test & Validation
Aston Martin Lagonda
- Gaydon, Warwickshire
- Permanent
- Full-time
- Function: Facilitate the setup of HV component and system test station and implement robust safety mechanisms by controlling HV (1500V) Power devices
- Test Automation: Development of automation system around various HV test stations of low power
- FMEA: Failure Mode documentation to identify the areas of test bed improvement
- HV Safety: Ensure system is implemented with HV safety mechanisms in place
- Documentation: Generate documentation on the test facility including Schematics, Safety Mechanisms , Spares
- Data Validity: Co-ordinate discussion with test engineers to establish the validity of test data and safety mechanisms around component or system under test
- Maintenance Schedule: Implement a maintenance schedule for the test equipment
- Upgrades & Improvements: Communicate with suppliers on improvements and upgrades to the test system
- Issue Tracker: Manage a testbed issue tracker and lead discussions to identify effective solutions
- Test Implementation:
- Generate safe & robust test process for the various HV components & systems to accomplish the results needed
- Testbed setup to implement tests on Powertrain Electrification components and system
- Liaise with component/system test engineer to understand scope of test and deliver parts needed for test - HV and LV cables, Cooling hoses, etc
- Maintain “Permit to Work” documentation on test station
- Ensure safety of operator and persons around test
- Work cross-functionally with other R&D departments to develop efficient hybrid and electric vehicle systems testing procedures to achieve vehicle requirements on-time and on-budget
- Main point of contact for Powertrain Electrification component and system test deployment across various programmes
- Resolution of all Powertrain Electrification component and system testing issues on specific programmes
- Coordinate testing facility comparison studies and evaluate RFQ responses to influence management decisions
- Train, coach and present technical information and share the knowledge throughout AML
- Good knowledge and experience of Automotive Networks (CAN, Ethernet, among others)
- Good knowledge and experience of using High Voltage (1500V) High Power Electronic Power Supplies - ACDC and DCDC
- Delivery of Testing Automation Systems
- Good knowledge of HV Safety and Processes
- Delivery of Powertrain Electrification system testing for hybrid and/or electric vehicles
- Background in powertrain test operations and development
- Hands on experience of working with low voltage and high voltage vehicle systems
- Delivery of Powertrain Electrification system testing for high performance hybrid and/or electric vehicles
- Understanding of hybrid and electric powertrain system functionalities and attributes at vehicle, system and component levels
- Automotive powertrain testing knowledge, including:
- Automotive battery, eMotor, inverter, DCDC converter and on-board charging system technology
- Proficiency in use of powertrain calibration and networking tools
- On-vehicle power distribution systems
- High voltage energy management
- Experience with Labcar builds, rig design and Hardware-in-the-Loop (HiL) systems
- Experience with electrical testbed systems (e.g. Kratzer, Bitrode, AVL, etc)
- Use of test equipment to support electrical and electronic system testing
- Experience in training staff in safe working on High Voltage systems
- Strong programming capabilities (MATLAB/Simulink, C++)
- Experience with Test Automation Systems (Vector, Matlab, Labview, etc)
- Leading engagement with engineering partners and test facilities
- Driving product development issues to a resolution
- Responsibility in Formula Student/SAE team
- Engineering Degree in Electrical, Electronic, Mechanical and/or related field
- High Voltage Senior Authorised Person Qualification
- Strong teamwork and collaboration skills, self-motivated, eager to take responsibility & deliver results with minimal supervision
- Demonstrated leadership in cross-functional teams
- Excellent written and verbal communication skills
- Ability to organise multiple inputs into succinct summary
- Accomplished writer of technical and project status reports
- Fluent presenter of technical information at all levels including to senior director level at AML and in external companies
- Ability to challenge experts, consultants and seniors by presenting measured opinion
- Passion for the advancement of hybrid and electric powertrain and vehicle technology
Applications close: 08 May 2024 GMT Daylight Time